Hyper AirTM: A Superior Fabric That Can Breathe

2025-11-20 14:16:54

On October 24th, the "Supercritical Foaming Technology Innovation and Application Forum", hosted by Aibang Polymer and co-organized by the Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, was successfully held in Ningbo. With "Innovation, Collaboration, Application" as its core themes, the forum brought together experts, scholars, and industry representatives from fields such as automotive, architecture, footwear materials, and packaging, as well as a number of well-known university research institutions. All participants jointly discussed the innovation trends and industrialization paths of supercritical foaming technology in new materials and new processes.

As a leading enterprise in the field of 3D printing materials and intelligent manufacturing, Suzhou Juntai Textile Technology & Polypollymer Co., Ltd. were invited to attend this forum. Dr. Fan, the Application Director of the company, delivered a keynote speech titled 3D Printed Foamed Polymers and Their Applications in Lightweight Structures, sharing our latest achievements and practical experience in foamed polymer structure design, manufacturing process optimization, and industrial application.

Figure 1. Director Fan is sharing his experience on 3D printing technology

Director Fan pointed out in his speech that as a green physical foaming process, supercritical foaming technology is becoming one of the key technologies driving the lightweight development of polymer materials. By introducing the supercritical foaming process into the 3D printing system, Suzhou Juntai Textile Technology & Polypollymer Co., Ltd have achieved precise control over the material's microstructure. This enables products to significantly reduce weight while maintaining high strength and elasticity, providing brand-new design and manufacturing ideas for sports shoe midsoles, automotive interior parts, and consumer electronics structural components.

"The value of foaming technology lies not only in 'weight reduction' but also in redefining material structures," said Director Fan. "Through precise control of cell distribution, density, and topological structure, we are enabling materials to have higher functional integration, providing a brand-new engineering language for the next generation of lightweight manufacturing."

Figure 2: Material: ELASTO 1000, which has excellent elasticity and flexibility

GIF: ELASTO MATERIAL

As a technology company centered on material innovation, Suzhou Juntai Textile Technology & Polypollymer Co., Ltd have built a full-industry-chain system covering software, hardware, materials, and production. It boasts over 8,000 polymer material formulas, spanning multiple high-end elastomer categories. Relying on its self-developed HALS ultra-high-speed 3D printing technology and AI intelligent control system, we have established an intelligent cloud factory system, achieving seamless connection from prototyping to mass production. It provides efficient and sustainable manufacturing solutions for industries such as footwear, automotive, and consumer electronics, and continuously drives 3D printing from prototyping toward large-scale customized mass production. 

Figure 3. 3D Printed Products Display

Figure 4. Suzhou Juntai Textile Technology & OTERROA BRANDS Introduction